Over 15 years experience of providing support of MEAN WELL Power Supplies
Mean Well DBU-3200-24 Programmable Charger 3200W 24V 110A
Overview
DBU-3200-24 is the model of this series: typical efficiency 93.5%.
DBU-3200 is a 3200W single output AC/DC enclosed charger in 1U low profile with high power density, 37W/inch3. It is an intelligent charger that has pre-loaded programmable charging curves for different types of lead-acid and li-ion batteries. Output programmable function allows user to adjust the charging voltage and current via the built-in potentiometer or PMBus protocol. Various protection mechanisms as well as the temperature compensation function are provided to assure normal and safe system operation.
Features
- Charger for lead-acid batteries (Gel, flooded and AGM) and Li-ion batteries (lithium iron and lithium manganese)
- Built-in default 3 stage charging curves and programmable curve
- Built-in I2C interface, PMBus protocol (Optional CANBus protocol)
- Universal AC input / Full range
- Built-in active PFC function
- Forced air cooling by built-in thermal controlled DC fans
- Output voltage and current programmable
- Built-in OR-ing FET
- Active current sharing up to 6400W(1+1)
- Protections: Battery under voltage / Battery no connection / Short circuit / Over voltage / Over temperature
- Optional conformal coating
- 5 years warranty
Specifications
OUTPUT
- BOOST CHARGE VOLTAGE(Vboost)(default)
- 28.8V
- FLOAT CHARGE VOLTAGE(Vfloat)(default)
- 27.6V
- CONSTANT CURRENT(CC)(default)
- 110A
- VOLTAGE ADJ. RANGE
- By built-in potentiometer, SVR
- VOLTAGE ADJ. RANGE
- 23.5 ~ 30V
- RECOMMENDED BATTERY CAPACITY(AMP HOURS)Note.3
- 330 ~ 1000Ah
- LEAKAGE CURRENT FROM BATTERY (Typ.)
- 1.5mA
INPUT
- VOLTAGE RANGENote.4
- 90 ~ 264VAC 127 ~ 370VDC
- FREQUENCY RANGE
- 47 ~ 63Hz
- POWER FACTOR (Typ.)
- 0.97/230VAC at full load
- EFFICIENCY (Typ.)
- 93.5%
- AC CURRENT (Typ.)Note.4
- 17A/230VAC
- INRUSH CURRENT (Typ.)
- COLD START 55A/230VAC
- LEAKAGE CURRENT
- <2mA / 230VAC
PROTECTION
- OVER VOLTAGE
- 31.5 ~ 37.5V Protection type : Shut down o/p voltage, re-power on to recover
- OVER TEMPERATURE
- Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION
- OUTPUT VOLTAGE PROGRAMMABLE(PV)
- Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage. Please refer to the Function Manual.
- OUTPUT CURRENT PROGRAMMABLE(PC)
- Adjustment of output voltage is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
- AUXILIARY POWER
- 5V @ 0.3A, tolerance ±10%, ripple 150mVp-p, 12V @ 0.8A, tolerance ±10%, ripple 450mVp-p
- REMOTE ON-OFF CONTROL
- By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual
- TEMPERATURE COMPENSATION
- -3mV / ℃ / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
- ALARM SIGNAL
- Isolated signal output for T-alarm and DC-OK
ENVIRONMENT
- WORKING TEMP.
- -30 ~ +70℃ (Refer to "Derating Curve")
- WORKING HUMIDITY
- 20 ~ 90% RH non-condensing
- STORAGE TEMP., HUMIDITY
- -40 ~ +85℃, 10 ~ 95% RH non-condensing
- TEMP. COEFFICIENT
- ±0.03%/℃ (0 ~ 50℃)
- VIBRATION
- 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC
- SAFETY STANDARDS
- UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
- WITHSTAND VOLTAGE
- I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
- ISOLATION RESISTANCE
- I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
- EMC EMISSION
-
Parameter Standard Test Level Conducted BS EN/EN55032 (CISPR32) Class B Radiated BS EN/EN55032 (CISPR32) Class A Harmonic Current BS EN/EN61000-3-2 Class A Voltage Flicker BS EN/EN61000-3-3 - EMC IMMUNITY
-
BS EN/EN55035, BS EN/EN61000-6-2
Parameter Standard Test Level ESD BS EN/EN61000-4-2 Level 3, 8KV air; Level 2, 4KV contact Radiated BS EN/EN61000-4-3 Level 3 EFT / Burst BS EN/EN61000-4-4 Level 3 Surge BS EN/EN61000-4-5 2KV/Line-Line 4KV/Line-Earth Conducted BS EN/EN61000-4-6 Level 3 Magnetic Field BS EN/EN61000-4-8 Level 4 Voltage Dips and Interruptions BS EN/EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
OTHERS
- MTBF
- 494.2K hrs min. Telcordia SR-332 (Bellcore) ; 44.8K hrs min. MIL-HDBK-217F (25℃)
- DIMENSION
- 325.8*107*41mm (L*W*H)
- PACKING
- 2.76Kg;4pcs/12Kg/0.83CUFT
Test conditions and notes6
- 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
- 2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
- 3. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
- 4. Derating may be needed under low input voltages. Please check the derating curve for more details.
- 5. The charger is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 600mm*900mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)
- 6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
Technical drawings
Typical applications
- Large scale DC UPS or emergency backup system
- Marine battery charger module
- Electric scooter or vehicle charger station
- Wastewater treatment system
- Electrolysis system
Downloads
Certificates5
Test reports1
FAQ
What is the main output of the Mean Well DBU-3200-24?
The DBU-3200-24 is a programmable 24V charger rated for 3200W output. It delivers up to 110A rated current, making it suitable for high-power industrial battery charging applications.
What battery chemistries does the DBU-3200-24 support?
This model is designed for lead-acid batteries including gel, flooded, and AGM types, as well as Li-ion batteries including lithium iron and lithium manganese. It includes built-in default 3-stage charging curves and also supports a programmable charging curve.
Is the DBU-3200-24 suitable for industrial or OEM battery charging systems?
Yes. Its 3200W power rating, programmable output voltage and current, and PMBus communication support make it a strong fit for industrial and OEM applications that need controlled charging performance. The sheet also lists a CANBus model for systems that require that interface.
Can this charger be used in demanding temperature environments?
The DBU-3200-24 is rated for operation from -30°C to +70°C, subject to the output derating curve. It is cooled by a built-in fan and includes over-temperature protection with auto recovery.
What protection features are included in the DBU-3200-24?
This charger includes over-voltage protection (31.5 ~ 37.5V, re-power on to recover), over-temperature protection, and battery-low protection associated with its DC-OK signal. Over-temperature protection shuts down output voltage and then recovers automatically when the temperature goes down.
Does the DBU-3200-24 support higher-power or redundant charging configurations?
Yes. It has built-in active current sharing, so up to 2 units can be connected in parallel for higher output power; total output current must not exceed 90% of the combined rating (198A for two units). A built-in ORing FET is also part of the output stage.
What input range and compliance approvals does this model have?
The DBU-3200-24 accepts a universal AC input range of 90 to 264VAC and also supports 127 to 370VDC input. It is approved to UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, and EAC TP TC 004, and meets EN55032 Class B for conducted and Class A for radiated emissions.
What are the physical size and warranty for the DBU-3200-24?
This model measures 325.8 x 107 x 41 mm (L x W x H) and has a listed weight of 2.76 kg. The spec sheet does not state a warranty period, so please confirm warranty terms at purchase.
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